Combination of Thermal and Mechanical Strategies to Compensate for Distortion Effects during Profile Grinding

Abstract

This paper describes the investigations and the results of an analysis of distortion compensation processes for profile grinding. Steel workpieces often change their residual stress state due to machining in a seemingly uncontrolled matter. Furthermore, in research as well as in the industry, the accurate representation of shape deviations during the cutting of slim profiled workpieces and their deformation handling is a major challenge. In this paper, a valid predictive model, developed for the compensation of distortions resulting from the effect of a laser-based treatment and a deep rolling, was calibrated by experimental data. The numerical design of these strategies provided a model for predicting compensation parameters to minimize profile grinding distortions.