Assessment of the impact of maintenance integration within a plant using MFD: A case study

Abstract

In the recent decades the recognition of maintenance as an effective part of the company competitiveness has grown. In order to enhance maintenance performance and its positive impact, integration with the rest of the plant activities should be planned and performed. In this study, Maintenance Function Deployment model was applied on a real data of a case company. The model was used to analyse the company’s production with respect to the business and economic variables. This was done first through finding loss causes of the strategic goals of the case company, then breaking down these causes and their costs into their root causes. Based on economic estimations, the results show that the major root causes behind losses are insufficient training of personnel and lack of maintenance integration. It is concluded that properly considering the integration of maintenance within the company’s activities, reduces loss and improves the company’s performance. Also, that applying MFD eases the identification of the root-causes behind losses as well as quantifying and prioritizing the economic losses.