A joint comparative analysis of routing heuristics and paperless picking technologies using simulation and data envelopment analysis

Abstract

Recent literature demonstrates that warehouse order picking performance is reflected in the logistics performance of downstream retailers. Warehouse solutions and policies significantly contribute to the improvement of distribution and delivery to retailers. This paper therefore reports an analysis of the joint performance of routing policies and picking technologies, and provides insights into the best ways to combine routing strategies and paperless solutions in order to optimize cost efficiency. We follow a multistage approach that combines mixed integer linear programming algorithms, data envelopment analysis (DEA), and ranking and selection. The results show that traversal-voice picking and midpoint-voice picking combinations are equally distributed over the most efficient subsets and that superior technology can enhance picking efficiency only to a certain level. The study provides guidelines for logistics managers on ways to combine warehouse solutions and policies in order to better streamline the operations. It offers an original framework to analyze the joint performance of picking routing and picking solutions by considering the effect of picking errors.