Development of metal oxide incorporated Al-Zn-Sn sacrificial anodes processed by stir casting and heat treatment

Abstract

Aluminum sacrificial anodes are currently the first choice for cathodic protection in numerous applications. The galvanic performance of aluminum-based sacrificial anodes is considerably enhanced by addition of certain alloying elements called activators. Recent researches proved that incorporation of specific metal oxides like MnO2, CeO2, RuO2, and IrO2 into the aluminum matrix could enhance the galvanic efficiency of aluminum anodes; however, the mechanism by which metal oxides improve galvanic properties of aluminum is still subject to discussion. The present work investigates the effect of incorporating commercially available low-cost manganese dioxide concentrate into Al-5Zn-0.1Sn sacrificial anodes in different volume fractions. It also studies the influence of heat treatment on anode’s galvanic performance by performing solution treatment at 3 different temperatures (250 °C, 400 °C, 550 °C). The electrochemical testing results proved an increase in efficiency of anodes incorporated with metal oxides and solution treated at 550 °C. The SEM imaging and EDX elemental mapping declared that the presence of SiO2 particles in the anode matrix which might cause effective and uniform corrosion of Al anodes and decreased non-coulombic losses. Graphical abstract: [Figure not available: see fulltext.].