Random Deterioration Process of Conveyor Belt Evaluated by Statistical Analysis of Core Failures Detected Along Belt Axis and Elapsed Time

Abstract

Magnetic diagnostic methods are used for steel cord belt condition evaluation since the beginning of 1970s. Initially they generated an analogue signal for several tens of centimetres of conveyor belts scanned sequentially with one measuring head in several cycles or the whole width of the belt at one time thanks to the installation of many measuring heads across the entire cross section. This did not allow identification of single centimetre failures, but rather an aggregate assessment of the state of quite wide waist. Modern diagnostic devices, thanks to miniaturization, allow up to 200 heads per belt width to identify damage of individual cords. Instead of analogue signals, they generate a zero-one digital signal corresponding to a change in the magnetic field sign, which can illustrate damage on 2D images. This makes it easier to identify the location and size of the damage in the belt image. Statistical analysis of digital signals summed up for consecutive sections along the belt axis allows to present both the source signal and its aggregation for band of a given width to form aggregate measures of belt damage such as the damage density per 1 meter of belt. Observation of changes in these measurements at different times allows on evaluation of its rate of change over time, which can be used to forecast future belt condition and to select the proper moment of preventive belt replacement to another one to avoid emergency downtimes (egg in underground mines) or to recondition of belts (egg. in lignite surface mines). The paper presents the results of investigations of the damage condition of a core of a single belt segment working in one of the copper ore underground mines. Scanning of the belt condition was performed few times at intervals of several months. The paper presents the results of the analysis of the changes in core condition, showing the random character of the damage process along the axis and its change over time.