Machine-Vision-Based Plastic Bottle Inspection for Quality Assurance †

Abstract

With the increasing utilization of plastic bottles in the fast-moving consumer goods industry, the efficiency and accuracy of the bottle defect inspection process becomes very important for quality assurance. Deep-learning-based inspection is accurate and robust, but at the same time data hogging and computationally expensive. Thus, it is not feasible for fast inspection. Therefore, this paper presents an efficient and fast machine-vision-based system for inspecting plastic bottle defects. The system is composed of a chamber which has a camera and illuminators to capture high-resolution images in controlled lighting conditions. Captured images are processed by using simple image processing techniques to identify multiple defects such as seated cap, dents on the body and label alignment on the plastic. The experimental results show that the proposed system is 95% accurate in determining a range of bottle defects. It is highly feasible for fast inspection and does not require high computation power and a large amount of training data.