Method for Defining Parameters of Electromechanical System Model as Part of Digital Twin of Rolling Mill

Abstract

Creating digital twins of industrial equipment requires the development of adequate virtual models, and the calculation of their parameters is a complex scientific and practical problem. To configure and digitally commission automated drives, two-mass electromechanical system models are used. A promising area in which to implement such models is the development of digital shadows, namely drive position observers. Connecting virtual models for online data exchange predetermines the tightening of requirements for their parameter calculation accuracy. Therefore, developing accessible techniques for calculating electromechanical system coordinates is an urgent problem. These parameters are most accurately defined by experiments. The contribution of this paper is the proposition of a method for defining the two-mass system model parameters using the oscillograms obtained in the operating and emergency modes. The method is developed for the horizontal stand drives of a plate mill 5000 and is supported by numerical examples. The technique is universal and comprises calculating the rotating mass inertia torques, elastic stiffness and oscillation damping coefficients, and the time constants of the motor air gap torque control loop. The obtained results have been applied to the development of the elastic torque observer of the rolling stand’s electromechanical system. A satisfactory coordinate recovery accuracy has been approved for both open and closed angular gaps in mechanical joints. Recommendations are given for the use of the method in developing process parameter control algorithms based on automated drive position observers. This contributes to the development of the theory and practice of building digital control systems and the implementation of the Industry 4.0 concept in industrial companies.