Strong magnetic units for a wind power tower inspection and maintenance robot

Abstract

For developing a climbing robot which is used to inspect and maintain a wind power tower, the magnetic unit is one of the key components. Based on analysis of the working conditions of the robot, the approach in this paper is to use four common kinds of magnetic units for adapting to the conical surface. The magnetic circuit of these units is given by theory analysis and is simulated using ANSYS. Moreover, the magnetic force is analysed in detail and the results prove that the magnetic force is greatly influenced by the gap between the unit and the wall surface. In this paper, the design procedures and selection criteria based on the analytical results are given. Meanwhile, these units are compared with each other with the aid of ANSYS. From the results of this comparison, it can be ascertained that the unit using Installation C has the better performance. Furthermore, the effectiveness of the magnetic unit using Installation C is verified by a prototype. The simulations and experiments show that the magnetic unit can allow the robot to keep in contact with the conical wall surface as well as the plane wall surface. © 2012 Gao et al.