Fluid dynamic and acoustic optimization methodology of a formula-student race car engine exhaust system using multilevel numerical cfd models

Abstract

In this work a multilevel CFD analysis have been applied for the design of an engine exhaust system include manifold and muffler with improved characteristics of noise reduction and fluid dynamic response. The approaches developed and applied for the optimization process range from the 1D to fully 3D CFD simulation, exploring hybrid approaches based on the integration of a 1D model and 3D tools. Once the best configuration has been defined, the 1D-3D approach has been adopted to confirm the prediction carried out by means of the simplified approach, studying also the impact of the new configuration on the engine performances.