Plasma electrolytic oxidation based superhydrophobic coatings: fabrication, rudiments, and constraints

Abstract

Plasma electrolytic oxidation (PEO) has evolved as a versatile technique for depositing low surface energy organic-based materials useful in fabricating superhydrophobic (SHP) coating materials. The application of silane-based polymeric organic materials atop PEO coating is the most common method to prepare coating materials for wetting and corrosion protection. Herein, the latest developments in PEO-based coatings employing polymeric/silane-based organic materials with the inclusion of ceramic oxides are reviewed, with emphasis on the structure, wettability, and corrosion resistance. The relevant and existing fundamental design theories and strategies for fabricating highly efficient SHP PEO coatings are also outlined and discussed. The systemic design of SHP coatings by deposition from organic particle dispersion and their inclusion into PEO-micropore layers, as well as the most important parameters affecting the properties of PEO-assisted SHP-based coatings, are highlighted. Furthermore, the merits and challenges of the PEO-assisted SHP-based coating fabrication are critically evaluated to identify remaining challenges and future research directions.