Demonstration of a high-capacity turboalternator for a 20 K, 20 W space-borne bravton cryocooler

Abstract

NASA is considering multiple missions involving long-term cryogenic propellant storage in space. Liquid hydrogen and oxygen arc the typical ciyogens as they provide the highest specific impulse of practical chemical propellants. Storage temperatures arc nominally 20 K for liquid hydrogen and 90 K for liquid oxygen. Heat loads greater than 10 W at 20 K are predicted for hydrogen storage. Current space cryocoolers have been developed for sensor cooling with refrigeration capacities less than 1 W at 20 K. In 2011, Crcare Inc. demonstrated an ultra-low-capacity turboalternator for use in a turbo-Brayton cryocooler. The turboalternator produced up to 5 W of turbine refrigeration at 20 K; equivalent to approximately 3 W of net cryocooler refrigeration. This turboalternator obtained unprecedented operating speeds and efficiencies at low temperatures benefitting from new rotor design and fabrication techniques, and new bearing fabrication techniques. More recently, Crcare applied these design and fabrication techniques to a larger and higher capacity 20 K turboalternator. The turbo alternator was tested in a high-capacity, low temperature test facility at Creare and demonstrated up to 42 W of turbine refrigeration at 20 K; equivalent to approximately 30 W of net cryocooler refrigeration. The net turbine efficiency was the highest achieved to date at Creare for a space-borne turboalternator. This demonstration was the first step in the development of a high-capacity turbo-Brayton cryocooler for liquid hydrogen storage. In this paper, we will review the design, development and testing of the turboalternator.