Thermal Analysis on Hydrothermal Performance of Double Pipe Heat Exchanger with Single and Double Helical Tape

Abstract

Double pipe heat exchanger has wide applications in industrial process. Thermo-hydro performance plays an important role from the economic point of view. Different enhancement techniques are available for the improvement of heat transfer. In this study the hydrothermal performance of double pipe heat exchanger with single and double HTI on inner pipe of double pipe heat exchanger were experimentally examined. Two types of inner tubes with single and double helical tape was fabricated. Experiments were performed by different mass flow rate of annulus side in the range of 0.072-0.21 kg/s varied. In order to validate the result three dimensional CFD simulations are performed, using Fluent software. CFD simulations analysis was done under turbulent flow conditions. Key design parameters such as heat transfer coefficient and Nusselt number are evaluated in order to predict the performance of DPHE. Findings from this study shows that hydrothermal performance of double pipe heat exchanger with double helical tape is better than single HTI. Moreover both the results of CFD simulation & experimental one are in good agreement. Therefore, the present study will help the manufacturers in providing the better thermal performance of DPHE.