Experimental investigation of an Organic Rankine cycle system using an oil-free scroll expander for low grade heat recovery

Abstract

Organic Rankine cycle (ORC) has become a promising energy harvesting technique to recover thermal energy from low-grade heat sources. In this study, a lab-scale ORC system has been designed, constructed, and tested to investigate the potential of utilizing the heat from hot water, which is used to simulate the jacket water of internal combustion engines. The ORC system employs an oil-free scroll expander with R245fa as working fluid. A wide range of operating conditions has been studied by adjusting the pump frequency, the load and the mass flow rate of cooling water. Effect of the superheat degree at the expander inlet was investigated and the results showed that the ORC system presented better performance with superheat of 0. It is concluded that the system should be controlled to maintain the least possible superheat degree to obtain higher power output and better efficiency. The maximum electric power output and the maximum thermal efficiency are 0.61 kW and 4.09%, respectively, when the heat source is 96.8°C. The power consumed by the pump ranges from 0.07 to 0.18 kW, which accounts for 22 to 39% of the power output of ORC.