Migration and transformation of vanadium and nickel in high sulfur petroleum coke during gasification processes

Abstract

The volatilization characteristics and occurrence forms of V and Ni in petroleum coke (petcoke) were investigated during steam (H2O) and carbon dioxide (CO2) gasification on a fixed bed reactor at 800-1100°C. The Tessier sequential chemical extraction procedure was employed to determine the different forms of V and Ni. The results showed their volatilities were not dependent on the gasification atmosphere, but rather relied mainly on the reaction temperature. The CO2 atmosphere accelerated the conversion of organic-bound nickel to residual form at low temperature and promoted Fe-Mn oxides formation at high temperature. However, the H2O atmosphere was conducive to form vanadium bound to Fe-Mn oxides and promoted the decomposition of residual forms. In addition, the thermodynamic equilibrium calculations showed the volatilization of Ni mainly released Ni3S2 between 800-1100°C. The H2O atmosphere was favorable to generate the more stable NixSy compound, thereby suppressing the volatilization of Ni, while the presence of CO2 led to an increase in residual V and decrease of Fe-Mn oxides. The V and Ni mainly caused erosion problems under the CO2 atmosphere while the fouling and slagging obviously increased under the H2O atmosphere with impacts gradually weakened with the increase of temperature.