Novel application of DEM to modelling comminution processes

Abstract

Comminution processes in which grains are broken down into smaller and smaller sizes represent a critical component in many industries including mineral processing, cement production, food processing and pharmaceuticals. We present a novel DEM implementation capable of realistically modelling such comminution processes. This extends on a previous implementation of DEM particle breakage that utilized spherical particles. Our new extension uses super-quadric particles, where daughter fragments with realistic size and shape distributions are packed inside a bounding parent super-quadric. We demonstrate the flexibility of our approach in different particle breakage scenarios and examine the effect of the chosen minimum resolved particle size. This incorporation of the effect of particle shape in the breakage process allows for more realistic DEM simulations to be performed, that can provide additional fundamental insights into comminution processes and into the behaviour of individual pieces of industrial machinery.