An investigation on morphology and mechanical properties of HDPE/nanoclay/nanoCaCO3 ternary nanocomposites

Abstract

Ternary Nanocomposites of high-density polyethylene (HDPE) containing two types of nano particles, a layered organoclay (Closite 15A) and a spherical nano Calcium Carbonate (CaCO3), with various compositions were prepared using melt mixing. Maleic anhydride grafted polyethylene (MA-g-PE) was used to enhance the dispersion of nanofillers and better interface adhesion. Three different levels of nanoclay (1, 3, 5 wt. %), CaCO3 (6, 8, 10 wt. %) and MA-g-PE (3, 6, 9 wt. %) were used. The mixing was done in two steps: First a concentrated masterbatch of nanoparticles in HPDE and MA-g-PE was prepared using an internal mixer and then melt-mixing of nanocomposites was done in a lab scale co-rotating twin screw extruder. The morphology of samples was studied using Scanning Electron Microscopy (SEM) and mechanical properties were evaluated using tensile and impact tests. According to the SEM micrographs, nanofillers were well dispersed in the HDPE matrix and XRD patterns showed the intercalation of nanoclay layers too. Generally using the layered nanoclay can enhance the tensile modulus while the use of spherical nano CaCO3 results into improved toughness. It was found that co-incorporation of these two types of nanofillers, leads to improve the stiffness and minimize the reduction of impact strength, simultaneously.