Multi-criteria spine layout design of a mixed production line considering additional processes required for a new product

Abstract

This research is based on a case study of an automotive company with a mixed production line system facing on redesigning layout due to an additional new product in the current facilities for cost improvement. The objective of this research is twofold (i) to fulfil space required for additional machines and (ii) to redesign layout which is the best layout for producing the current and new products. Heuristic approach combining construction and improvement algorithms is used for redesigning a manufacturing mixed production line layout, and this results in four alternative layouts. The four alternative layouts are evaluated comprehensively by using MCDM (Multi Criteria Decision Making) and the multi criteria considered are material handling cost, total re-layout cost, takt time process, numbers of shutdown period for relocation and comply with management policy related with safety. The best layout is the layout fulfilling required space, 1,120 m2 for new processes, and meet with the five criteria considered.