Unidirectional Cordenka Fibre-Reinforced Furan Resin Full Biocomposite: Properties and Influence of High Fibre Mass Fraction

Abstract

A full biocomposite was fabricated from Cordenka CR fibre and furan resin. High fibre mass fractions (FMF) were achieved by pressing the CR fibres into unidirectional sheets prior to incorporation into the resin. Results of testing indicated that the tensile properties of the biocomposite were improved by the initial increase of FMF from 51 to 64%, with a subsequent increase of FMF to 75% resulting in a deterioration of those properties. Examination of the tensile fracture surfaces with a scanning electron microscope (SEM) revealed moderate deterioration in fibre-matrix adhesion after the initial increase of FMF. Further increase of the FMF to 75% was shown by SEM to result in worse fibre-matrix adhesion. On the other hand, the flexural, interlaminar-shear, and dynamic mechanical properties were adversely affected by the increase in fibre-mass fraction from 51 through 75%. These effects were mainly attributed to reduced fibre wetting that resulted in weakened fibre-matrix interfacial bonding and subsequent poor stress exchange at the fibre-matrix interface. Observations made with a digital microscope revealed normal crack behaviour in the laminated composite, and the shear fracture modes were I and II. This biocomposite has mechanical properties comparable to those of flax and glass fibre-reinforced furan resin biocomposites.