Ceramic Grinding Kinetics of Fine Magnetite Ores in the Batch Ball Mill

Abstract

Aiming to reveal the kinetic characteristics of ceramic ball grinding of fine magnetite comprehensively, two types of ceramic balls ground with the same filling rate and total weight as steel balls were researched. The results show that the breakage rate of ceramic ball grinding is only half of that of steel ball grinding with the same media filling rate. With the same total media weight and a feed size less than 0.212 mm, the breakage rate of the ceramic ball grinding approaches the steel ball grinding and is 17.14% higher than that of the steel ball grinding. The main crushing form of magnetite changed from impact to abrasion in ceramic ball grinding compared with steel ball grinding, which significantly affected the value of the zero-order output constant a. The shift indirectly led to a very different character of the variation ing the parameter β, related to the fines generation rate in the cumulative distribution function of the ceramic ball grinding compared to the steel ball grinding. Therefore, ceramic grinding with a high ball-filling rate can greatly save on energy consumption under the premise of meeting normal production.