Advancing Thermal Energy Storage: Synthesis and Thermal Performance of Silica-Encapsulated Paraffin PCMs

Abstract

This study successfully synthesizes SiO2-encapsulated nano-phase change materials (NPCMs) via a sol–gel method, using paraffin as the thermal storage medium. The encapsulation process is validated through FTIR, XRD, and XPS analyses, confirming the formation of an amorphous SiO2 shell without any chemical interaction between the core and shell. SEM imaging reveals a well-defined core–shell structure with uniform spherical geometry, with the smallest particle size (190 nm) observed in the sample with a 4:1 paraffin/SiO2 ratio (PARSI-4). TGA results demonstrate enhanced thermal stability, with thicker SiO2 shells effectively protecting against thermal degradation. The DSC analysis indicates that an increased core–shell ratio improves thermal performance, with PARSI-4 exhibiting the highest melting (160.86 J/g) and solidifying (153.93 J/g) enthalpies. The encapsulation ratio (ER) and encapsulation efficiency (EE) have been accomplished at 87.83% and 87.04%, respectively, in the PARSI-4 sample. Thermal cycling tests confirm the material’s long-term stability, with 98.16% enthalpy retention even after 100 cycles. Additionally, leakage resistance tests validate the structural integrity of the encapsulated paraffin, preventing spillage at elevated temperatures. These findings demonstrate the potential of SiO2-encapsulated NPCMs for efficient thermal energy storage (TES), making them promising candidates for sustainable and energy-efficient applications.