Fabrication and Characterization of Planar Spring Based on FR4-PCB for Electrodynamics Vibration Energy Harvesting Application

Abstract

Planar spring as a mechanical resonator is very important in designing an electrodynamic vibration energy harvesting application (EVEH) to generate output power with high efficiency. Generally, component of the mechanical resonator is a cantilever beam that is designed using one cantilever with an inertial mass placed cantilever tip. In this study, a planar spring which has four arms cantilever beam was designed and fabricated using an extra-thin FR4-PCB material with a total thickness of 130 μm. There are four types of planar spring that were designed and fabricated in this research to produce resonant frequencies at about 30, 40, 50 and 60 Hz with 1 mm width cantilever arm and various length of 13.5, 11.2, 9.8 and 8.7 mm, respectively. FR4 resonator is fabricated using technology LASER-cutting in order to obtain results precisely. The resonant frequency generated by the mechanical resonator is characterized using vibrator system with certain acceleration. The resonant frequency of the planar spring was obtained at a frequency where the maximum induced voltage occurs. The resonant frequency generated by each type of planar spring was obtained at 24.81, 34.24, 40.2, and 46.8 Hz with three conditions of acceleration of 0.02, 0.06, and 0,1g (g=9.8 m/s2).