Systematic Review of Reinforcement Learning in Process Industries: A Contextual and Taxonomic Approach

Abstract

The process industry (PI) plays a vital role in the global economy and faces mounting pressure to enhance sustainability, operational agility, and resource efficiency amid tightening regulatory and market demands. Although artificial intelligence (AI) has been explored in this domain for decades, its adoption in industrial practice remains limited. Recently, machine learning (ML) has gained momentum, particularly when integrated with core PI systems such as process control, instrumentation, quality management, and enterprise platforms. Among ML techniques, reinforcement learning (RL) has emerged as a promising approach to tackle complex operational challenges. In contrast to conventional data-driven methods that focus on prediction or classification, RL directly addresses sequential decision making under uncertainty, a defining characteristic of dynamic process operations. Given RL’s growing relevance, this study conducts a systematic literature review to evaluate its current applications in the PI, assess methodological developments, and identify barriers to broader industrial adoption. The review follows the PRISMA methodology, a structured framework for identifying, screening, and selecting relevant publications. This approach ensures alignment with a clearly defined research question and minimizes bias, focusing on studies that demonstrate meaningful industrial applications of RL. The findings reveal that RL is transitioning from a theoretical construct to a practical tool, particularly in the chemical sector and for tasks such as process control and scheduling. Methodological maturity is improving, with algorithm selection increasingly tailored to problem-specific requirements and a trend toward hybrid models that integrate RL with established control strategies. However, most implementations remain confined to simulated environments, underscoring the need for real-world deployment, safety assurances, and improved interpretability. Overall, RL exhibits the potential to serve as a foundational component of next-generation smart manufacturing systems.