Analisis Penerapan Lean Manufacturing untuk Menghilangkan Pemborosan di Lini Produksi PT Adi Satria Abadi

Abstract

Productivity achievement at PT Adi Satria Abadi (Golf Gloves Division) is not optimal because of the waste. Value Stream Mapping as a Lean Manufacturing tool is used to map the production process and identify and eliminate the waste. The advantage of VSM is its capability to give visual map of value added flow process, necessary but non value added flow process, and non value added flow process. In this study Waste Assessment Model (WAM) also have been implemented to identify the waste. The sequence of three greatest waste are Defect/Reject 24,73%, Unneccessary Inventory 18,80%, and Unneccessary Motion 15,44%. This study can reduce production lead time 62,22 minutes and improve the production throughput by 77 pcs.