Study on Tightening, Anti-Loosening, and Fatigue Resistance Performances of Bolted Joints with Different Anti-Loosening Washers and Nuts

Abstract

Loosening failure of bolted joints often occurs in a vibration environment. This may induce the separation of clamped components and even result in catastrophic consequences in certain situations. Various anti-loosening bolted connections have been developed and widely applied to prevent loosening. Tightening and fatigue resistance performances are also two important characteristics of anti-loosening bolted connections. However, a comprehensive comparison study of the tightening, anti-loosening, and fatigue resistance performances of typical anti-loosening bolted connections is lacking, meaning that there is a lack of material to assist in the selection of anti-loosening bolted connections in engineering. In this study, accurate three-dimensional finite element models of typical anti-loosening bolted connections with the forms of washers or nuts are established. The processes of tightening, vibration-induced loosening, and fatigue are simulated via finite element analysis (FEA). Based on the results of FEA, the tightening, anti-loosening, and fatigue resistance performances of regular bolted joints and several anti-loosening bolted connections are comprehensively compared. The results reveal that bolted joints installed with both a variable-diameter nut and an eccentric double nut are difficult to tighten. We confirm that the researched structures all have superior anti-loosening capacities compared to regular bolted joints. Additionally, the results show that the regular bolted joint achieved the worst fatigue resistance performance, i.e., the application of anti-loosening bolted connections improves fatigue resistance. Finally, the effects of preload distributions on the two nuts in bolted joints with double nuts are discussed in terms of tightening, anti-loosening, and fatigue resistance performances.