Impact of Uniaxial Pre-Strains on the Forming Limit Curve (FLC) of CuZn 70-30 Brass Sheets for Enhanced Formability in Production Applications Using the Nakajima Test

Abstract

Brass sheets are extensively utilized in the automotive, electrical, and other industries, where an in-depth understanding of their formability is crucial for achieving optimal performance in production applications. This study investigates the influence of uniaxial pre-strains on the Forming Limit Curve (FLC) of CuZn 70-30 brass sheets, which aims to enhance their formability by identifying and optimizing key forming parameters. Adding a new variable, the impact of uniaxial pre-strain upon FLC, was our aim of this study and, consequently, the CuZn 70-30 brass sheet formability using punch-stretching tests with purpose-built tools, we experimentally obtained FLCs for brass sheets under varying levels of pre-strain (0.04, 0.06, and 0.08) applied through uniaxial tension by using Nakajima tests with purpose-built tools. The objective was to understand how specific factors such as punch parameters, punch corner radius, and strain rate impact the FLC and, consequently, the brass sheets formability. Results indicate a distinct trend of increasing pre-strain levels leading to a significant rise in minor strain capacity along the right portionof the FLC, with a comparatively insignificant effect on the left. This consistent elevation across strain paths suggests improved formability due to pre-straining, highlighting the potential for optimized manufacturing processes and enhanced product quality across industrial applications.