Hazop Study and Fault Tree Analysis for Calculation Safety Integrity Level on Reactor-C.5-01, Oil Refinery Unit at Balikpapan-Indonesia

Abstract

plat former reactors are reactors that are in the plat forming unit is designed for developing your specific hydrocarbon molecules that are used in catalytic engine fuel in boiling point range naphtha and fuel mixture to produce components with a higher octane value. Plat former reactor system failure may disrupt operations in the oil processing refinery unit. These circumstances will cause the supply plaformat as products of the plat forming unit valued high octane which is the main raw material of gasoline blending system is reduced. Resulting in decreased production consequency large losses. The failure of the reactor system can also be harmful to the operator, the environment and there is a possibility of reactor unit may explode. To avoid these risks we conducted studies identify hazards that occur in the process rector Hazard and operability (HAZOP) analysis and calculate the value of safety integrity level (SIL). In this study reviewed three nodes Overview consisting of node stage 1, stage 2 and stage 3. Based on the results of identification are thirteen instruments on the third node, which includes equipment; PC-193, FI-005, PC-194 and FI-010. Standards-based Service Oriented systems have Unacceptable risk criteria and the criteria of likelihood 4 Consequences worth three. As for the evaluation of SIL is known that C-5-01 reactor system has two safety Integrity Function (SIS) located in the path of fuel gas and pilot gas lines of the reactor heater. Both SIS has a vote = 1oo3 architecture with similar characteristics, and a review of the SIS has a security level SIL = 2 with a value of PFD = 0.00103.