Deep Learning-Driven Design and Analysis of an Autonomous Robotic System for In-Pipe Inspection

Abstract

This paper presents an intelligent robotic system for in-pipe inspection that integrates a novel mechanical design, deep learning-based defect detection, and high-fidelity simulation for real-time validation. Unlike existing solutions, the proposed system combines a Mecanum wheel-based mobile platform with a modular arm and advanced pan-tilt camera, enabling navigation and inspection of pipes ranging from 100 mm to 500 mm in diameter. A comprehensive dataset of 53,486 images, including 27,000 annotated defect instances across six critical classes, was used to train a YOLOv11-based detection framework. The model achieved high accuracy with a precision of 0.9, recall of 0.8, mAP@0.5 of 0.9, and mAP@0.5:0.95 of 0.6, outperforming previous YOLO versions, SSD, RCNN, and DinoV2 by 26% in mAP. Real-time testing on a Raspberry Pi Camera 3 Wide IR module validated the robust detection under realistic conditions. This work contributes a mechanically adaptable robot, an optimized deep learning inspection framework, and an integrated simulation-to-deployment workflow, providing a scalable and autonomous solution for industrial pipeline inspection.