Microwave Assisted Manufacturing and Repair of Carbon Reinforced Nanocomposites

Abstract

We report a composite capable of advanced manufacturing and damage repair. Microwave energy is used to induce thermal reversible polymerization of the matrix allowing for microwave assisted composite welding and repair. Composites can be bonded together in just a few minutes through microwave welding. Lap shear testing demonstrates that microwave welded composites exhibit 40% bond strength relative to composites bonded with epoxy resin. Double cantilever beam testing shows 60% recovery in delamination strength after microwave assisted composite repair. The interfacial adhesion and composite repair after microwave exposure are examined by X-ray computed tomography. The microwave processing is shown to be reproducible and consistent. The ability to perform scalable manufacturing is demonstrated by the construction of a large structure from smaller components.