New low-Sn Zr cladding alloys with excellent autoclave corrosion resistance and high strength

Abstract

It is expected that low-Sn Zr alloys are a good candidate to improve the corrosion resistance of Zr cladding alloys in nuclear reactors, presenting excellent corrosion resistance and high strength. The present work developed a new alloy series of Zr-0.25Sn-0.36Fe-0.11Cr-xNb (x = 0.4~1.2 wt %) to investigate the effect of Nb on autoclave corrosion resistance. Alloy ingots were prepared by non-consumable arc-melting, solid-solutioned, and then rolled into thin plates with a thickness of 0.7 mm. It was found that the designed low-Sn Zr alloys exhibit excellent corrosion resistances in three out of pile autoclave environments (distilled water at 633 K/18.6 MPa, 70 ppm LiOH solution at 633 K/18.6 MPa, and superheated water steam at 673 K/10.3 MPa), as demonstrated by the fact of the Zr-0.25Sn-0.36Fe-0.11Cr-0.6Nb alloy shows a corrosion weight gain ∆G = 46.3 mg/dm2 and a tensile strength of σUTS = 461 MPa following 100 days of exposure in water steam. The strength of the low-Sn Zr alloy with a higher Nb content (x = 1.2 wt %) is enhanced up to 499 MPa, comparable to that of the reference high-Sn N36 alloy (Zr-1.0Sn-1.0Nb-0.25Fe, wt %). Although the strength improvement is at a slight expense of corrosion resistance with the increase of Nb, the corrosion resistance of the high-Nb alloy with x = 1.2 (∆G = 90.4 mg/dm2 for 100-day exposure in the water steam) is still better than that of N36 (∆G = 103.4 mg/dm2).