Microstructural effects associated to CTE mismatch for enhancing the thermal shock resistance of refractories

Abstract

This work is devoted to the study of thermomechanical properties of several industrial and model refractory materials in relation with the evolution of their microstructure during thermal treatments. The aim is, in particular, to highlight the role of thermal expansion mismatches existing between phases which can induce damage at local scale. The resulting network of microcracks is well known to improve thermal shock resistance of materials, since it usually involves a significant decrease in elastic properties. Moreover, this network of microcracks can strongly affect the thermal expansion at low temperature and the stress-strain behaviour in tension. Even if these two last aspects are not so much documented in the literature, they certainly also constitute key points for the improvement of the thermal shock resistance of refractory materials. Evolution of damage during thermal cycling has been monitored by a specific ultrasonic device at high temperature. Beyond its influence on Young's modulus, this damage also allows to decrease the thermal expansion and to improve the non-linear character of the stress-strain curves determined in tension. The large increase in strain to rupture, which results from this non-linearity, is of great interest for thermal shock application. © 2011 Ceramic Society of Japan.