Microstructure and Mechanical Performance of Tin-Based Babbitt Alloy Containing Iron Oxide and Silica Nanoparticles

Abstract

Iron oxide and silica nanoparticles were individually incorporated in tin-based Babbitt alloy and combined to prepare a novel class of nanocomposites for bearing material applications. The route of liquid metallurgy in combination with the stirring technique was adopted to manufacture nanocomposites. Microstructural evolution and mechanical property evaluation were performed by optical and electron microscopy, EDS, hardness, compression, and wear tests. The morphology of the Cu6Sn5 phase was changed from elongated to spherical in the microstructures of nanocomposites. The solitary addition of 0.5 wt% iron oxide nanoparticles improved the hardness and compressive strength but adversely affected the wear properties by increasing the weight loss and friction coefficient value. In contrast, the addition of 0.5 wt% silica nanoparticles could not significantly increase the hardness and compressive strength but it could improve the tribological properties by reducing the weight loss and friction coefficient value. Tin-based Babbitt alloy showed a compressive strength of 89.22 ± 0.50 MPa after the addition of 0.5 wt% iron oxide showing a rise of ~11%. The combined effect of the addition of both types of nanoparticles showed considerable results, i.e., a rise of ~7.9% (86.75 ± 0.68 MPa). The balanced approach of incorporating dual reinforcements of 0.25 wt% iron oxide and 0.25 wt% silica nanoparticles intermediately improved the hardness, compressive strength, and decreased weight loss.