Step-controlled epitaxial growth of SiC: High quality homoepitaxy

Abstract

Chemical vapor deposition (CVD) of silicon carbide (SiC) onto SiC{0001} substrates and its device applications are reviewed. Polytype-controlled epitaxial growth of SiC, which utilizes step-flow growth on off-oriented SiC{0001} substrates (step-controlled epitaxy), is proposed, and the detailed growth mechanism is discussed. In step-controlled epitaxy, SiC growth is controlled by the diffusion of reactants in a stagnant layer. Critical growth conditions where the growth mode changes from step-flow to two-dimensional nucleation are predicted as a function of growth conditions using a model describing SiC growth on vicinal {0001} substrates. Step bunching on the surfaces of SiC epilayers, nucleation, and step-dynamics are also investigated. The high quality of SiC epilayers was elucidated through low-temperature photoluminescence, Hall effect, and deep level measurements. Excellent doping controllability over a wide range was obtained by in situ doping of a nitrogen donor and aluminum/boron acceptors. Recent progress in SiC device fabrication using step-controlled epitaxial layers is presented. The intrinsic potential of SiC is demonstrated in the excellent performance of high-power, high-frequency, and high-temperature devices, which will develop novel electronics.