A Framework for CO2 Emission Reduction in Manufacturing Industries: A Steel Industry Case

Abstract

Rising carbon emissions are linked to the increase in global temperature, because of increasing human activities and increasing greenhouse gas emissions. Since manufacturing is one of the most carbon intensive sectors, it is vital to suggest solutions that lead to carbon emission reduction in all sectors, among which is the steelmaking manufacturing sector. The present study focuses on presenting a framework for energy intensive industries introducing digitalization and energy efficient equipment in the production line. The current framework proposes different metrics, both from carbon emissions and cost viewpoints. A secondary steelmaking industry was used as a case study, showcasing the impact of digitalization and energy efficient equipment towards the reduction of carbon emissions. In addition, different metrics were calculated with energy efficient scenarios providing the lowest energy consumption metric, but their high purchasing costs make these scenarios less attractive. However, if carbon emission reduction per cost is the metric, a combination of digital tools and energy efficient equipment is the answer to the company’s needs. Applying the concepts of innovation absorption and digitalization, the number of alternatives is kept low, however, the impact on the line is quite large. The introduction of new technologies is also supported by training of the workforce, aligning the framework with current industrial trends.