Mechanical behaviour of thick structural adhesives in wind turbine blades under multi-axial loading

Abstract

Wind turbine blades are made of integrated composite parts bonded together using structural adhesives. The blades are among the most severely multi-axial fatigue loaded structures and the bonded joints play an important role in their structural integrity. For better understanding of the mechanical performance of the bonded joints, thorough knowledge is required on the multi-axial behaviour of the bulk adhesive. In this study, tubular specimens consisting of glass/epoxy bonding paste were subjected to uniaxial (tension, compression and torsion) and biaxial (tension-torsion and compression-torsion) static tests. Different biaxial ratios were used and the stress-strain responses were recorded using strain-gauges. The imposed biaxial stress ratios influenced the stress-strain behaviour of the material system, especially the compression and the shear stress-strain. A material model was developed based on the experimental observations taking into account the non-linear behaviour and the effects of the biaxial ratios and it was implemented together with a progressive damage scenario into a finite-element model. The experimental failure patterns were compared with the numerical simulations and a good match was found.