Multi-Metal Additive Manufacturing by Extrusion-Based 3D Printing for Structural Applications: A Review

Abstract

Additive manufacturing (AM) is a rapidly developing technical field that is becoming an irreplaceable tool to fabricate unique complex-shaped parts in aerospace, the automotive industry, medicine, and so on. One of the most promising directions for AM application is the design and production of multi-material components with different types of chemical, structural, and architectural gradients that also promote a breakthrough in bio-inspired approaches. At the moment there are a lot of different AM techniques involving various types of materials. This paper represents a review of extrusion-based AM techniques using metal-polymer composites for structural metal parts fabrication. These methods are significantly cheaper than powder bed fusion (PBF) and directed energy deposition (DED) techniques, though have a lower degree of part detail. Thus, they can be used for low-scale production of the parts that are not rentable to produce with PBF and DED. Multi-material structures application in machinery, main aspects of feedstock preparation, the subsequent steps of extrusion-based 3D printing, and the following treatment for manufacturing single-metallic and multi-metallic parts are considered. Main challenges and recommendations are also discussed. Multi-metallic extrusion-based 3D printing is just a nascent trend requiring further wide investigation, though even now it shows pretty interesting results.