Research and Application Progress of Human Motion Digital Twin for Human-centric Smart Manufacturing

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Abstract

In the transition from Industry 4.0 to Industry 5.0, human-centric smart manufacturing (HSM) represents an innovative paradigm in the development of smart manufacturing systems. In the context of HSM, human well-being is recognized as its core value which aims to redefine and reinforce the central role of humans in manufacturing and production processes. Therefore, HSM is promoting the futuristic industry which is human-centric, sustainable, and resilient. Human motion is the key to realizing human movement intentions as well as to promoting the development of HSMs. This work focuses on human motion digital twin (HMDT), reviews its enabling technologies and research advancements, specifically focusing on human motion modeling, perception, and analysis, with an emphasis on their pivotal applications in three dimensions, i.e., unit level, production line level, and workshop level. Through case study, this work illustrates how HMDT facilitates the application of HSM. Finally, the future research directions of HMDT in HSM are outlooked.

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Wang, B., Song, C., Yuan, Y., Zhou, H., Bao, J., Huang, S., … Yang, H. (2025). Research and Application Progress of Human Motion Digital Twin for Human-centric Smart Manufacturing. Jixie Gongcheng Xuebao/Journal of Mechanical Engineering, 61(15), 21–39. https://doi.org/10.3901/JME.2025.15.021

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