Development of cross-linked starch microcellular foam by solvent exchange and reactive supercritical fluid extrusion

Abstract

Starch microcellular foams (SMCFs) are prepared by pore preserving drying or formation processes and contain pores in the micron size range. SMCFs have high specific surface area and are useful for applications such as opacifying pigments or as adsorbent materials. The objective of this research was to determine how the processing conditions and use of a crosslinking agent would affect the foam structure and properties. SMCFs (crosslinked and uncrosslinked) were prepared from molded aquagels and carbon dioxide extrusion processes separately and then solvent exchanged. Extruded samples showed macroscopic pores whereas samples from aqua-gels showed a much finer micropore structure. Aquagel-based SMCF samples had lower density and higher brightness than did extruded samples. The starch foams with micropore structure had low density and high brightness. The solvent exchange process was the most important variable in generating a microcellular structure. Micropores and not macropores contributed to increased brightness of these materials. The brightness and density of the foams were found to be linearly related. Crosslinking with epichlorohydrin imparted significant water resistance to the extruded samples as evidenced in lower water swelling and higher contact angles. Equilibrium moisture content was correlated with the microporous structure. © 2008 Wiley Periodicals, Inc.