Facility Layout Redesign with Static Facility Layout Planning (SFLP) and Dynamic Facility Layout Planning (DFLP) at Convection and Computer Embroidery Industry

Abstract

UD. XYZ is a private company engaged in the convection and computer embroidery industry. This company uses raw materials in the form of fabrics to make various kinds of products such as t-shirts, shirts, training pants, jackets, emblems and various types of clothing. Problems that are being faced by this company is a cross-movement, low efficiency, and layout of facilities that do not consider consumer demand for the product so that it can affect the flow of material and increase material handling costs. Based on these problems, this research was conducted to redesign the layout of facilities with Static Facility Layout Planning (SFLP) and Dynamic Facility Layout Planning (DFLP). The method used in redesigning the layout is software CRAFT (Computerized Relative Allocation of Techniques). After redesigning the facility layout with SFLP, material handling costs amounted to IDR 393,510.01 or a cost reduction of 7.41% while the redesign with DFLP had a total cost amounting to IDR 345,685.11 or a reduction in costs of 18.66%. The results of this study show that the proposed layout chosen is the proposed layout with DFLP.