Near-infrared radiation: A promising heating method for powder bed fusion

Abstract

Metal additive manufacturing technologies, such as electron beam powder bed fusion (PBF-EB), rely on layer heating to overcome the so-called “smoke” phenomenon. When scaled up for industrial manufacturing, PBF-EB becomes less productive due to the lengthy preheating process. Currently, only the electron beam (EB) is used for preheating in PBF-EB, resulting in increased manufacturing times, energy consumption, and in some cases limiting the applicability of the technology. In this study, a new preheating approach is suggested that incorporates a near-infrared radiation (NIR) emitter inside an PBF-EB system. The NIR unit eliminates the need for EB heating, reducing build time and powder charging. Successful builds using 316 L and Ti6Al4V precursor powders validate the feasibility of the proposed approach. The produced samples exhibit similar properties to those obtained by the standard PBF-EB process. The introduction of NIR technology also reduced build cost and increased the service intervals of the electron gun.