Analysis of reducing waste on defective rubber products in the magnetic disc drive industry

Abstract

Productivity is increasing when less input was used in getting the same outcomes. Thus, the effectiveness of productive effort, especially in industry, as measured in terms of the rate of output per unit of input. As in derivative rubber industry which is producing the seal product for final assembly of Disc Drive. The function of seal is to protect the instrumentality within magnetic disc. Throughout production runs, there were number of issues occurred inflicting a poor quality or high defect rate, such as the embrace machines that perpetually breakdown or stop and creating a less productivity within the production. The data used for this analysis are the Rubber production for seal product on year 2017 till 2018. One of the seven QC tools, Ishikawa diagram, and along with Failure Modes and result Analysis (FMEA) were applied. The results of the analysis are the improvement program among the production space of Rubber product and extend the standard by the foremost highest defect waste at rubber production processes. There were tends to decide it into auto-deflashing. The improvement result showed that the product defects were seen to be reduced by 35% (from 11.7% into 7. 6% ) for auto-deflashing issues.