Ash conveying system upgrade from hydraulic to pneumatic system in a 550MW coal-fired power plant in Taiwan

Abstract

The paper presents a comprehensive study on the ash handling system upgrade from a hydraulic conveying system to a pneumatic system in a 550 MW coal-fired power plant located in Taiwan. The ash pond used to dispose of ash from the economizer and air preheater is almost full due to having been in service for more than forty years. An alternative location to dispose of the ash is sought. The design process of finding the new location and the equipment to be used is explored. Some options for the new economizer and air preheater ash disposal site, including building a new silo or using an existing silo, are taken into consideration in terms of design, cost, and timing of execution. The project's execution procedure is reviewed, taking into account aspects of system integration, equipment installation, and commissioning. The primary objective of this paper is to detail the design, implementation, and outcomes of the ash handling system upgrade. This upgrade is accomplished in an effort to enhance operational efficiency, reduce maintenance requirements, and improve environmental compliance. The study explores the motivations behind adopting pneumatic conveying technology, focusing on its advantages over hydraulic systems, such as reduced maintenance needs and improved dust control. The case study provides insight into the lesson learned and recommendations for similar ash conveying system upgrades in other coal-fired power plants.