Digital Light Processing Route for 3D Printing of Acrylate-Modified PLA/Lignin Blends: Microstructure and Mechanical Performance

Abstract

In this study, digital light processing (DLP) was utilized to generate 3D-printed blends composed of photosensitive acrylate-modified polylactic acid (PLA) resin mixed with varying weight ratios of lignin extracted from softwood, typically ranging from 5 wt% to 30 wt%. The microstructure of these 3D-printed blends was examined through X-ray microtomography. Additionally, the tensile mechanical properties of all blends were assessed in relation to the weight ratio and post-curing treatment. The results suggest that post-curing significantly influences the tensile properties of the 3D-printed composites, especially in modulating the brittleness of the prints. Furthermore, an optimal weight ratio was identified to be around 5 wt%, beyond which UV light photopolymerization experiences compromises. These findings regarding acrylate-modified PLA/lignin blends offer a cost-effective alternative for producing 3D-printed bio-sourced components, maintaining technical performance in reasonable-cost, low-temperature 3D printing, and with a low environmental footprint.