Operational optimization at the Nenäinniemi wastewater treatment plant’s tertiary disc filter phosphorus removal installation to reduce chemical consumption

Abstract

Instrumentation, automation and control in municipal wastewater treatment can result in large resource, cost and energy savings. Feedforward and feedback control algorithms were implemented together with turbidity and phosphorus analysers to control the chemical dose at the tertiary stage of the Nenäinniemi wastewater treatment plant, consisting of coagulation, flocculation and microsieve filtration. This optimization lowered the coagulant dose by 70% and the polymer dose by 36% compared to manual adjustments of the chemical dosing. Effluent total phosphorus (TP) and total suspended solids (TSS) concentrations were lowered by 20–30%. With the control system in operation, the annual savings in coagulant and polymer were in the range of 100 and 1.4 tons, respectively. Conducting automated CIP on the media at an economical break-even interval of approximately 20 days was also important to further lower energy usage and operational costs.