Research on metal surface defect detection method based on deep learning

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Abstract

To address the low detection accuracy of existing aluminum-profile surface defect algorithms, an improved YOLOv8s-based model named CDA-YOLOv8 is proposed. The CG Block replaces the original 3 × 3 downsampling convolution, and the Dilation-Wise Residual (DWR) module refines the Bottleneck structure in C2f, enhancing multi-scale feature extraction and small-object detection. To mitigate the loss of micro-defect features, an ASFP2 Detection Layer is constructed by integrating a Small-object Detection Layer with the SSFF module and embedding it into the YOLOv8s Neck. With these improvements, the CDA-YOLOv8 model significantly improves the detection accuracy of aluminum-profile surface defects such as scratches, stains, and paint bubbles. Experiments conducted on an aluminum-profile dataset containing 3,229 images and ten defect categories demonstrate notable performance gains, with mAP@0.5 increasing from 83.7% to 88.1%, confirming the effectiveness of the proposed approach.

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Feng, Y., Sun, G., Zhao, Y., Wang, F., Yu, X., Guo, X., & Chen, X. (2026). Research on metal surface defect detection method based on deep learning. Scientific Reports, 16(1). https://doi.org/10.1038/s41598-025-31235-3

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