Machine learning enhanced aeration systems for optimizing oxygen transfer efficiency for sustainable and safe wastewater management

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Abstract

This study models oxygen-transfer efficiency (OTE) in circular solid-jet aerators using a laboratory dataset of 320 observations collected under controlled conditions. Experiments varied jet count (1–8), opening area (49.24–124.03 mm²), jet length (170–470 mm), and discharge (1.05–3.04 l s⁻¹); dissolved oxygen was measured, and OTE was computed and standardized to 20 °C. Five regressors—Linear Regression (LR), M5P, Random Tree (RT), Reduced Error Pruning (REP) Tree, and Random Forest (RF)—were trained with a 70/30 train–test split and evaluated using CC, RMSE, MAE, NSE, and SI. Residual histograms with kernel-density overlays and an uncertainty summary (U95, bounds) indicated compact, slightly negative-centered errors for the tree-based models and broader, heavy-tailed errors for LR; a Taylor diagram and a Spearman heatmap supported these patterns. Among all models, RF achieved the highest test performance and the lowest errors, with results statistically superior to alternatives by paired t-tests on residuals (α = 0.05); the Spearman heatmap also showed the strongest concordance between RF predictions and observations, while a leave-one-input-out sensitivity analysis identified discharge (Q) as the dominant driver. Taken together, the results identify RF as the most accurate and generalizable predictor across the tested operating envelope, providing a practical basis for the design and optimization of aeration systems in water and wastewater treatment.

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Shukla, B. K., Goel, A., Sharma, P. K., Sihag, P., & Shukla, A. K. (2025). Machine learning enhanced aeration systems for optimizing oxygen transfer efficiency for sustainable and safe wastewater management. Scientific Reports, 15(1). https://doi.org/10.1038/s41598-025-27583-9

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