Optuna-Optimized Ensemble and Neural Network Models for Static Characteristics Prediction of Active Bearings with Geometric Adjustments

Abstract

Active vibration control designs for journal bearings have improved rotordynamic stability and led to advancements in adjustable bearing types that enable precise control of bearing geometry. In this study, optimized machine learning (ML) algorithms were modeled and implemented to accurately predict the static performance envelope of a four-pad active journal bearing with features of controlling the radial and tilt positions of pads in real time. ML models developed for the adjustable bearing system help predict its behavior as a function of three key input parameters such as the eccentricity ratio and radial and tilt positions of pads. Four supervised regression models, such as Random Forest Regression (RFR), Extreme Gradient Boosting (XGBoost), Light Gradient Boosting Machine (LightGBM), and a feedforward Artificial Neural Network (ANN), were chosen for their demonstrated ability to capture complex nonlinear patterns and their robustness against overfitting in such tribological applications. Hyperparameter tuning for each model was performed using the Optuna framework, which applies Bayesian optimization to efficiently determine the best parameter settings. The Optuna-optimized ensemble and neural network models were used to identify the optimal combinations of input variables that maximize the static performance envelope of the active bearing system with geometric adjustments.