Barrier Corrosion Protection Properties of Metakaolin Clay-Kadilux Epoxy Coatings on Galvanized Steel

Abstract

Epoxy polymer, an illustrious barrier corrosion protective coating, was reinforced with metakaolin clay, an eco-friendly inorganic filler to enhance the barrier corrosion protection properties in water and in acidic environment on galvanized steel plates. Various proportions 0, 1, 3, 5, and 7 wt.% of metakaolin fillers were mixed intrinsically with kadilux epoxy and characterized for thermal stability, water absorption according to ASTM G31, and acid immersion according to ASTM D-570 standards, respectively. The reinforced coatings minimized the pore size and density, lower water absorption, and better acid resistance properties especially at 7 wt.% of the fillers. The thermal stability of the films improved beyond 5 wt.% of filler composition.