Influence of Alkaline Activator Properties on Corrosion Mechanisms and Durability of Steel Reinforcement in Geopolymer Binders

Abstract

The durability of steel reinforcement in geopolymer composites is significantly influenced by the chemical characteristics of the alkaline medium in which they are embedded. This research offers detailed insights into the corrosion kinetics and mechanisms of geopolymers derived from various fly ash and alkaline activator formulations, considering their inherent microstructural and chemical heterogeneity. This study investigates the effect of the molarity of sodium hydroxide (NaOH) solution and the ratio of sodium silicate to sodium hydroxide (Na2SiO3/NaOH) on the corrosion behavior of steel reinforcement in geopolymer matrix under the action of chloride ions. Corrosion of steel reinforcement embedded in geopolymer binder prepared by alkaline activation of fly ash with alkaline activator prepared with different Na2SiO3/NaOH ratios (1:1, 1:2, 2:1) and different molar concentrations of NaOH solution (6 M, 8 M and 10 M) was analyzed in terms of process kinetics using Open Circuit Potential (OCP) and Linear Polarization (LP) and mechanism by Electrochemical Impedance Spectroscopy (EIS). The study demonstrates that a Na2SiO3:NaOH ratio of 1:2 and an 8 M NaOH solution yield the most favorable combination of physical and mechanical properties and corrosion resistance, confirmed by the highest apparent density, lowest water absorption, and significantly reduced corrosion current densities (as low as 0.72 μA/cm2), as well as highlighting porosity and pH as key factors influencing steel protection in geopolymer matrices.