Optimization and Analysis of Dynamic Production System Simulation Using Value Stream Mapping and Processing Time Prediction †

Abstract

We developed an optimization method with value stream mapping (VSM), dynamic system simulation, and processing time prediction. First, VSM was used to quantitatively analyze the production process, identify value-added and non-value-added activities, and build a mathematical model to describe the flow of resources and waste at various stages. Then, a discrete event simulation (DES) was applied to simulate changes in the production process under different improvement conditions and to assess the effect of improved production efficiency using stochastic event modeling. As a result, we identified potential bottlenecks based on the flow of resources and waste sources throughout the production process and proposed improvement solutions for higher efficiency based on production simulations by predicting processing times for stability of production plans.