Development of low weight self-levelling mortars

Abstract

This work shows the development of self levelling mortars, using micro bubbles based on aluminium silicate with a density of 0.25 g/cm3. Mortars formulations are composed by 8 different components in order to achieve properties balance between fresh and solid state. The mean objective is development light weight mortars with high fluidity and compression strength using micro bubbles and some additives. Formulations were designed employing Taguchi DOE of 8 variables and 3 states. Result analysis according to Taguchi method lets indentify the preponderant effect of each variable on the cited properties. Several formulations reached fluidity higher than 250%, with compression strength around 100 kg/cm2 and a low volumetric weigh. Obtained volumetric weights are 20% less than commercial self levelling mortars weight. Finally some relations are presented such: as relation water/cement with fluidity, and micro bubble content versus mortars volumetric weight, and finally compression strength versus the volumetric weight of mortars.